New Upgrade! Wanwei Fully‑Automatic Video Measuring Machine AI Intelligent Measurement Solution Solves Inspection Challenges in Precision Manufacturing

2026-09-02

Source: Wanvei Editor

In quality inspection for precision manufacturing, blurred boundary recognition, inaccurate weak‑edge measurement, failed identification of incomplete contours and frequent manual intervention are common inspection challenges for numerous manufacturers. Conventional video measuring machines operate based on fixed algorithm logic and show obvious limitations when inspecting complex workpieces, making genuine fully‑automatic mass‑production measurement difficult. To tackle these industry‑wide pain points, Chongqing Wanwei Fully‑Automatic Video Measuring Machine has received a major software iteration and officially released the AI intelligent measurement solution. It targets various difficult‑to‑measure working conditions and empowers quality‑and‑efficiency upgrading for the precision inspection industry.

Traditional video measurement modes have inherent inspection limitations. When workpieces suffer from defective contours, surface scratches, blurred edges or jumping point acquisition, automatic identification often fails. For weak boundaries, complex contours and offset features, operators have to manually capture edges, supplement points and adjust parameters. Manual evaluation brings unavoidable subjective errors, resulting in poor repeatability of measurement data and fluctuating inspection accuracy. It not only increases corporate labor costs but also restricts inspection efficiency and quality control for mass production.

Wanwei AI measurement software enables full‑process automatic measurement, realizing automatic boundary capture, intelligent point sampling and contour fitting to greatly reduce manual involvement. Capable of recognizing overall arc structural features, the software delivers outstanding anti‑interference performance. It maintains stable output even with workpiece scratches, defective contours and incomplete edges, and automatically fits complete contours within 1 second. Fundamentally, it resolves long‑standing industry problems of traditional measurement such as recognition failure, data fluctuation and edge‑capture deviation.

This AI intelligent measurement solution fits most complex working conditions in precision manufacturing. It efficiently handles typical inspection scenarios including burrs and weak edges on plastic parts, disordered boundaries of CNC workpieces, low‑light imaging of deep grooves on black workpieces, interference from metal cutting textures and offset workpiece features. It is widely applied in manufacturing sectors such as PCB, die‑cutting, 3C digital, LED and plastic brackets.

Traditional video measuring machines tend to mistakenly capture noise points and burrs and fail to identify incomplete contours, requiring repeated parameter debugging by technicians. After upgrading to Wanwei AI measurement function, the software distinguishes real workpiece boundaries from surface interferences. It automatically identifies weak edges, offset features and incomplete contours and remains unaffected by minor workpiece defects, ensuring stable fully‑automatic inspection for large‑batch workpieces.

Compared with traditional measurement modes, Wanwei AI intelligent measurement boasts prominent advantages in four core dimensions:

No manual judgment required for complex boundaries for higher measurement accuracy;
Unified AI algorithm judgment logic for stronger stability of measurement data;
Fast response of automatic intelligent edge‑seeking for greatly improved batch‑inspection efficiency;
Complete inspection workflow executed independently by software to achieve genuine fully‑automatic measurement.

Furthermore, the product features a low‑threshold operation. Model training can be completed with merely 20 sample images. Background concurrent training during measurement and continuous model iteration are supported. Trained models can be reused across different devices. With integrated software design, it is simple and user‑friendly. Workpieces can be identified regardless of their random placement within the field of view.

Extensive practical tests verify that Wanwei AI intelligent measurement solution achieves a single‑model recognition accuracy of over 95 %, with comprehensive dynamic repeatability controlled within 5 μm and overall measurement efficiency tripled. Chongqing Wanwei Fully‑Automatic Video Measuring Machine AI Intelligent Measurement Solution directly addresses various measurement pain points in precision manufacturing and helps manufacturers achieve all‑round upgrades in inspection accuracy, data stability and production automation.